The Automobile Storage Battery Part 21

Fig. 82. Typical Stockroom, Showing Heavy Shelving Necessary for Storing Batteries.

Figures 84 and 85 show two receiving racks for batteries which come in for repairs. In many shops batteries are set on the floor while waiting for repairs. If there is plenty of floor s.p.a.ce, this practice is not objectionable. In any case, however, it improves the looks of the shop, and makes a better impression on the customer to have racks to receive such batteries. Note that the shelves are arranged so as to permit acid to drain off. Batteries often come in with wet, leaky cases, and this shelf construction is suitable for such batteries.

The racks shown in Figures 86 and 87 are for repaired batteries, new batteries, rental batteries, batteries in dry storage, and for any batteries which do not have wet leaky cases.

Figures 88 and 89 show racks suitable for new batteries which have been s.h.i.+pped filled with electrolyte, batteries in "wet" or "live"

storage, rental batteries, and so on. Note that these racks are provided with charging circuits so that the batteries may be given a low charge without removing them from the racks. Note also that the shelves are s.p.a.ced two feet apart so as to be able to take hydrometer readings, voltage readings, add water, and so on, without removing the batteries from the racks.

BINS

Figure 90 gives the dimensions for equipment bins suitable for covers, terminals, inter-cell connectors, jars, cases, and various other parts. These bins can be made with any desired number of sections, and additional sections built as they are needed.

[Fig. 83]

Fig. 83. Corner of Workshop, Showing Lead Burning Outfit, Workbench and Vises.

[Fig. 84 Working drawing of a 6-foot receiving rack]

[Fig. 85 Working drawing of a 12-foot receiving rack]

[Fig. 86 Working drawing of an 8-foot rack for repaired batteries, new batteries, rental batteries, batteries in dry storage, etc.]

[Fig. 87 Working drawing of a 16-foot rack for repaired batteries, new batteries, rental batteries, batteries in dry storage, etc.]

[Fig. 88 Working drawing of a 16-foot rack suitable for new batteries (s.h.i.+pped filled and fully charged), batteries in "wet" storage, rental batteries, etc.]

[Fig. 88b End view of rack in Fig. 88]

[Fig. 89 Working drawing of a 12-foot rack suitable for new batteries (s.h.i.+pped filled and fully charged), batteries in "wet" storage, rental batteries, etc.]

[Fig. 89b End view of rack in Fig. 89]

[Fig. 90 Working drawing of bins suitable for battery parts]

BATTERY STEAMER

Steaming is the most satisfactory method of softening sealing compound, making covers and jars limp and pliable. An open flame should never be used for this work, as the temperature of the flame is too high and there is danger of burning jars and covers and making them worthless. With steam, it is impossible to damage sealing compound or rubber parts.

A soft flame from a lead burning torch is used to dry out the channels in the covers before sealing, and is run over the compound quickly to make the compound flow evenly and unite with the jars and covers. But in such work the flame is used for only a few seconds and is not applied long enough to do any damage.

With a steaming outfit, it is also possible to distill water for use in mixing electrolyte and replacing evaporation in the cells. The only additional equipment needed is a condenser to condense the steam into water.

[Fig. 91]

Fig. 91. Battery Steamer, with Steam Hose for Each Cell

[Fig. 92 Condenser for use with battery steamer]

Figure 91 shows a steaming outfit mounted on a wall, and shows the rubber tube connections between the several parts. The boiler is set on the stove, water being supplied from the water supply tank which is hung above the boiler to obtain gravity feed. The water supply tank is open at the top, and is filled every morning with faucet water. This tank is suitable for any shop, even though a city water supply is available. A water pipe from the city lines may be run to a point immediately above the tank and a faucet or valve attached. Where there is no city water supply, the tank may, of course, be filled with a pail or pitcher.

The boiler is equipped with a float operated valve which maintains a one to one and one-half inch depth of water. As the water boils away, the float lowers slightly and allows water to enter the boiler. In this way, the water is maintained at the proper level at all times. A manifold is fitted to the boiler and has six openings to which lengths of rubber tubing are attached. These tubes are inserted in the vent holes of the battery which is to be steamed. Any number of the steam outlets may be opened by drawing out the manifold plunger valve to the proper point. When distilling water, a tube is attached to one of the steam outlets as shown, and connected to the condenser as shown. A bottle is placed under the distilled water outlet to collect the distilled water.

Cooling water enters the condenser through the tubing shown attached to the condenser at the lower right-hand edge. The other end of this tube is attached to the water faucet, or other cooling water supply.

The cooling water outlet is shown at the lower left hand edge of the condenser. The cooling water inlet and outlet are shown in Figure 92.

If there is no city water supply, a ten or twenty gallon tank may be mounted above the condenser and attached by means of a rubber tube to the cooling water inlet shown at the lower right hand edge of the condenser in Figure 92. A similar tank is placed under the cooling water outlet. The upper tank is then filled with water. When the water has run out of the upper tank through the condenser and into the lower tank, it is poured back into the upper tank. In this way a steady supply of cooling water is obtained.

[Fig. 93 Steaming box in which entire battery is set]

Another type of steamer uses a steaming box, Figure 93. The battery is placed in the box and steam is sent in through the cover. The boiler has only one steam outlet, and this is connected to the box by means of a hose.

[Fig. 94 Special bench for battery steamer]

If desired, a special bench may be made for the steaming outfit, as shown in Figure 94.

The other tools needed for opening batteries, as given in the list on page 97 are standard articles, and may be obtained at any hardware store, except the terminal tongs, which should be purchased from a battery supply house.

[Fig. 95 Battery terminal tongs]

Figure 95 ill.u.s.trates the use of terminal tongs. Battery terminals usually stick so tight that they must be forced out with pliers or other tools. Here is shown a pair of tongs that makes easy work of the job. One end has a fork and the other is shaped to come between the fork. It is placed on the battery terminal, as shown, and when the handles are brought together the terminal attached to the battery lead is forced out without marring any of the parts.

EQUIPMENT FOR LEAD BURNING (WELDING)

Plate Burning Rack

The plates which compose a "group" are joined to the plate connecting strap to which the post is attached. The plates are "burned" to the strap, and this must be done in such a manner that the plates are absolutely parallel, that the distance between plates is correct, and that the top surface of the strap is at right angles to the surface of the plates. These conditions are necessary in order that the positive and negative groups may mesh properly, that the complete element, consisting of the plates and separators may fit in the jar properly, and that the cell covers may fit over the posts easily.

[Fig. 96]

Fig. 96. Universal Plate Burning Rack. Will Hold Three Groups of Plates at One Time. Designed for Standard and Special Plates

In order to secure these conditions, plates that are to be burned to the strap are set in a "burning rack," shown in Figs. 96 and 97, which consists mainly of a base upon which the plate rest, and a slotted bar into which the lugs on the plates fit. The distance between successive slots is equal to the correct distance between the plates of the group. An improved form of burning rack has a wooden base which has slots along the side. The plates are set into these slots and are thus held in the correct position at both top and bottom.

[Fig. 97 Plate burning rack for standard 1/8 inch, and thin plates]

Fig. 97 shows a rack for use with 1/8 inch and 7-64 inch plates. Fig.

96 shows a "Universal" rack which may be used with both the 1/8 and 7-64 inch plates, and also many special plates.